Workshop label systems / Electronic work instructions

// SYS 04 · Electronic work instructions

Electronic work instruction system

Implement e-WI by defining which steps require confirmation before a station label can print: survey changeover frequency and illustrated version control, then pilot critical-step confirmation followed by LuckDesign/LuckNext print. Template approval remains a separate product capability.

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-40%Changeover training time
-35%Defects from skipped steps
14 daysTypical go-live

Data note: These figures are actual results from this project. They apply only to this project and do not guarantee results elsewhere.

Before cutover: paper SOP on the wrong page—labels already print

Common blockers before go-live

  • Surveys don’t split critical vs browse steps—pilots are too strict or too soft.
  • SOP versions and label templates change separately—acceptance can’t align them.
  • Changeover day skipped in the pilot—old steps stay reachable after cutover.

How the system is implemented

  • Survey critical steps, image sources, and screen placements.
  • Pilot: WO loads current SOP → critical confirms → print.
  • Acceptance includes changeover switch and version align; capability note on template-print-approval.

How we survey and pilot the line

On high-mix lines, consultants shadow a changeover: whether old folders remain, when the new SOP hits the screen, and when WIP labels are opened.

First wave gates only 2–3 high-risk steps; others stay browse-confirm to protect pilot takt.

From survey to acceptance

  1. Survey: product families, SOP library, screens, station label samples.
  2. Gate: critical-step list and “no confirm, no print.”
  3. Load: illustrated steps on screen by WO/product.
  4. Templates: approve station labels in LuckDesign; bind variables.
  5. Pilot: include one full changeover day.
  6. Cutover: roll station by station; retire paper copies.
  7. Accept: skip blocks, version recall, print history.

Consistency · Same SOP

No stale paper after changeover.

Gate · Steps before print

Critical incomplete → no print.

Fit · WI vs labels split

Process on screen; layout stays in Luck label software.

Survey critical steps → pilot SOP on screen → confirm → LuckDesign/LuckNext print → changeover cutover → accept

Share changeover pace and critical steps—we’ll plan an e-WI implementation.

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How print connects to LuckDesign / LuckNext

Station print unlocks only after critical step confirmation: layouts stay in LuckDesign, release via LuckNext when needed; the SOP version can be included in print notes.

Related implementations & capability notes

FAQ

Build SOP inside LuckDesign?

Not recommended—put illustrated work instructions on screens and keep label layouts separate.

Scan every step?

Configurable by risk—force confirm on critical steps; browse-only on others per process.